Examples of Services We Offer

• Control Fixtures
• Welding Fixtures
• Robotic Automation Applications
• Assembly Lines
• Custom Production Machines
• Testing Machines
• Pyrotechnic System Solutions
• Coating Facilities
• Conveyor Systems
• Gravimetric and Volumetric Dosage Systems
• Automation System Solutions

Custom Production Machines and Turnkey Solutions

We provide custom production machine solutions to offer a broader range of services to our clients, enhance our competitive edge by closely following technological developments, and deliver high added value to our country. With our customer-focused approach, we deliver turnkey solutions for various processes and production requirements, including machines, robotic systems, automation, and software solutions of different types and scales.

Our Custom Production Services:

• Control Fixtures and Quality Control Systems
• Welding Fixtures and Robotic Welding Applications
• Robotic Transport and Assembly Solutions
• Production Assembly Lines
• Custom-Designed Production Machines
• Testing Equipment and Measurement Systems
• Coating Plants
• Conveyor and Transport Systems
• Gravimetric and Volumetric Dosing Systems

Raw Material Dosing Systems

Gravimetric dosing systems are those in which materials are dosed through continuous weighing. Changes in the bulk density of the raw material can lead to quality, production, and color errors. Therefore, dosing performed by continuously weighing the material is an effective method to eliminate these errors.

Conveyor Systems

Conveyor systems are mechanical transport vehicles that carry objects from one location to another. Particularly commonly used in manufacturing centers, these systems are very effective in transporting heavy or bulky items.

Pyrotechnic Systems and Battery Welding Solutions

In rocket and missile systems, separation and release mechanisms, emergency systems, space applications, and launch systems, some of the devices used include initiators, safety mechanisms, and electro-explosives. Additionally, pyrotechnically activated devices such as explosive bolts, initiators, explosive pyrotechnic valves, separation nuts, and cable/rope cutters are also included. These systems play a significant role in the defense industry. We also manufacture special production machines equipped with precise resistance welding technology using 30-micron, 50-micron, and 80-micron Ni80Cr20 bridge wires in initiators and power cartridges. This area is used not only for airbag capsule manufacturing but also in aviation and particularly in battery technologies, welding processes for battery connections, and nickel-plated steel battery terminals. Some of our solutions include capsule filling and pyrotechnic material raw material dosing systems, as well as initiator capsule bridge wire welding machine systems.

Examples of Solutions We Offer:

• Filling and raw material dosing systems for pyrotechnic capsules.
• Bridge wire welding machine system for initiator capsules.

Our Industrial Automation Solutions

At Rena Mecathronics, we focus on the strategic engineering needs of our country and provide professional solutions in the field of industrial automation with our expert team. We meticulously prepare all project and study works tailored to the needs of your facilities according to high technical standards. In sectors such as automotive, defense industry, custom production machines, textiles, food, plastics, glass, and chemicals, we are your reliable partner in automation systems, field cabling, electrical panel manufacturing, project planning, and software solutions.

Areas We Serve:

• General Automation Projects
• Custom Machine Automation
• Coating Plant Automation
• Paint Shop Automation
• Injection Molding Machine Automation
• Hydraulic and Eccentric Press Automation
• Conveyor System Automation
• Robotic Production Systems
• Computer-Based Software Solutions
• Crane Applications

Industry 4.0

Industry 4.0 is a holistic concept that encompasses technologies and the organization of value chains. This concept is based on cyber-physical systems, the Internet of Things (IoT), and the Internet of Services. Supporting the vision of smart factories, it consists of three main components:

• Internet of Things (IoT)
• Internet of Services
• Cyber-Physical Systems

With Industry 4.0, modular smart factories can monitor physical processes with cyber-physical systems, enabling the creation of a virtual copy of the physical world and allowing decentralized decision-making. Through the Internet of Things, cyber-physical systems can communicate with each other and with humans in real time, working collaboratively. The Internet of Services will provide organizational services in internal and external business processes, and these services will be evaluated by the users of the value chain.

Smart Factory

In smart factories, each product is tracked from the beginning to the end of the production process using an ID (barcode, RFID, sensor, etc.). Product traceability is ensured through real-time software monitoring. The tools used during production (machines, robots, humans, tools) are continuously monitored for parameters such as temperature, RPM, pressure, and energy consumption, with this data stored in a statistical database. Software and hardware infrastructures are established to remotely manage and analyze production tools. This system can analyze process data to make decisions or provide recommendations. Software that evaluates production quality and optimizes efficiency uses data from production tools. Scenarios and models created from production data allow for the establishment of predictive systems to detect potential failures in advance. Automatic notifications regarding issues such as faults, maintenance needs, or defective production are sent to the relevant department.

Production

The production plan must be continuously updated in line with available resources (human, material, machine, quality requirements) and production targets. Transition times during product changes in production processes should be minimized, and energy management for energy-intensive equipment (such as painting and drying machines) should be optimized. Predictive systems should be created based on historical production data, and these systems should be used to optimize production plans and carry out the most efficient production simulations. Production performance should be continuously analyzed and shared with relevant parties.

Robotics

Automation systems should be established to support flexible production transformations. Quality control robots should be installed to enhance production quality. Mobile robots can be used within the factory to enable flexible production automation. Robots that work alongside humans can improve work ergonomics and assist in tasks such as lifting heavy loads or enhancing safety. The use of robots in monotonous and dangerous jobs will increase both workplace safety and productivity.